Optical Brinell Hardness Tester

About Optical Brinell Hardness Tester

FEATURES :                                                                           

• The machine has a C-Type load frame.
• This machine has been designed for production testing & for continuous operation.
• This machine is used to measure Brinell hardness value of cast or forged components.
• Wide range of testing with 4 load steps.
• Hydraulically loading / unloading system is provided with load / unload knob for operation.
• Fully computerized system for indentation measurement and display.
• Window based software system.
• Accurate measurement of Brinell hardness through matched Optics, CCD Camera, Hardware & Software using advanced Image processing technology.
• On removal of load the optics will transfer the image of indentation To CCD. The image is further digitalized and processed by PC for Measurement. The diameter of the image can be measured automatically / manually to give Brinell hardness value.
• Two modes of measurement Manual & Auto.
• In Auto mode the image is scanned for measurement & hardness is display automatically.
• Verification facility is provided for clear indication of measured impression by encircling the same.
• Windowing facility is provided which encircles the blurt images for better accuracies.
• Macro & Micro adjustment  facility are proved in manual mode for fast & accurate encircling of the image to be measured.
• Batch testing facility is provided.
• Statistical Analysis report can be generated.
• Calibration mode is provided with password protection.
• The machine accuracies conforms to IS:2281-2005 &bs::240.

 SPECIFICATION OF COMPUTERISED BRINELL HARDNESS TESTER WITH IN BUILT PC

 TECHNICAL SPECIFICATION

• LOAD RANGE               :  500-3000 kgf. Stapes of 250
• INITIAL LOAD              :  Nil
• MAX.TEST HEIGHT      :  380 mm
• DEPTH OF THROAT      :  200 mm
• SIZE OF BASE                :  400 x 740 mm
• MACHINE HEIGHT       :  1250 mm
• MACHINE WEIGHT      :  400 kg.
• DRIVE MOTOR (HP)     :  0.5
• MAIN SUPPLY               :  3 phase, 415HV, 50Hz, AC
• MEASUREMENT            :  Upto 6 mm
• RESOLUTION                : 0.01 mm
• OBJECTIVE MAGNIFICATION: 2X

STANDARD ACCESSORIES

•   Testing Table-flat (200 mm dia.)                          1 No.
•   Testing Table with  (70 mm dia.)                    1 No.
•   Ball Holder (5 mm)                                               1 No.
•   Ball Holder (10 mm)                                             1 No.
•   Test Block (HB-5/750                                           1 No.  
•   Test Block (HB-10/3000                                       1 No.
•   Allen Keys                                                            4 Nos.
•   Instruction Manual                                                1 book

Specs for our Inbuilt Panel PC.

Hardware Specs

•   Fanless Panel PC with 4:3 LED touch screen panel and industrial motherboard specially designed for industrial applications
•   Intel Atom Processor 1.6 GHZ, 1GB DDR2 RAM
•   8.0" LCD monitor having resolution 800x600 (SVGA)

Camera Specs

•  CCD 1.3 MP USB camera
•   No need to have any extra hardware between Camera and PC

Software Specs

•  MS Windows based Brinell Impression Measuring Software BrinSoft compliant to IS 2281:2005 - Multiple Calibration modes for accurate measurements - Pixel Calibration, Linear Calibration and Areal Calibration
•  Facility to capture Customer records
•  Batch testing facility
•  Multiple testing modes- Auto, Semi-Auto, Manual, Compare
•  Facility to generate Test Certificate
•  Statistical analysis report
•  User configurable scales, Report details, Input parameters
•  Export to PDF, XLS functionality
•  Easy search and selection facility of old tests for analysis and report printing

Mechanical & Environment

• Color: Pantone black U
• IP protection: IP65 front
• Mounting: Panel/Wall/Stand/VESA 75mmx75mm
• Power input: 11V~32V
• Power adaptor: Optional AC power adaptor(+12V)
• Vibration:

Vibration Protection with Commercial SATA HDD only IEC 68 2-64 @ SINE
condition 2 Grms @ sine, 5 ~ 500 Hz, 1O ct./min, 1hr/axis
Vibration Protection with Commercial SATA HDD only IEC 68 2-64 @ Random
condition 0.3 Grms @ sine, 5 ~ 500 Hz, 1O ct./min, 1hr/axis

•  Shock:

IEC 68 2-27
CompactFlash : 50 G @ wall mount, half sine, 11 ms
HDD: 30 G @ wall mount, half sine, 16 ms

• Operating Temperature: 0 to 45^oC
• Storage temperature: -20 to 75^oC
• Operating humidity: 5%~90% relative humidity, non-condensing
• Dimension: 231x176x70mm
• Weight: 1.41Kg